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This is a Klipper plugin for an auto calibration Z offset with a BLTouch (or possible inductive probe - check hints first!)

Why:

I was inspired to make this possible since i build my Voron V2.4 and wanted the ability to change my print surfaces without recalibrate my z offset for every surface and possible temp cause i'm also printing more than abs and didn't want to switch to a klicky probe for example :-) (yes - the way how the klicky probe handles the z offset is the same idea behind)

Requirements:

  1. Physical Z-Endstop - it is our reference point and is always Z 0.0 for calculations.
  2. BLTouch as probe - the sensor to check the distance between endstop and bed to calc the offset
  3. QUAD_GANTRY_LEVEL or Z_TILT used (the plugin checks if qgl or z-tilt is applied to ensure gantry and bed are parallel for correct values)
  4. Ensure you set you x and y offset correct cause the plugin usses this offsets to move the bltouch over the endstop pin!

How it works:

The bltouch will probe two points - top of endstop and surface of your bed to messure the distance. Now we have one problem: the nozzle triggers the endstop the bltouch can only touch the top surface - to ensure a correct offset the plugin includes a move distance of 0.5mm (spec value from omron switches used in voron builts) which is the way the microsowitch in the endstop needs to trigger BUT: ususally a bit more than 0.5mm is needed to trigger correctly (~0.1x till ~0.2x in most cases depending on the used microswitch). This last bit can be set manually during a print probe by adjusting with babysteps until offset is correct and adding this to the config section of the plugin.



                                                    | |
                                      Nozzle        | |  BLTouch
                                      |_   _|        -___________________
                                        \_/______________________________| Z-Offset BLTouch

Bed                                      __________________________________________ 
_______________________________________ | | Endstop Pin ___________________________| Endstop-Bed Offset
                                      __| |__

Configuration for klipper:


[auto_offset_z]
center_xy_position:175,175      # Center of bed for example
endstop_xy_position:233.5,358   # Physical endstop nozzle over pin
speed: 100                      # X/Y travel speed between the two points
z_hop: 10                       # Lift nozzle to this value after probing and for move
z_hop_speed: 20                 # Hop speed of probe
ignore_alignment: False         # Optional - by default False - this allows ignoring the presence of z-tilt or quad gantry leveling config section
ignore_internaloffset: False    # Optional - by default False - this allows ignoring the fixed internal offset of 0.5mm if no microswitch is used while using other methods
offset_min: -1                  # Optional - by default -1 is used - used as failsave to raise an error if offset is lower than this value
offset_max: 1                   # Optional - by default 1 is used - used as failsave to raise an error if offset is higher than this value
endstop_min: 0                  # Optional - by default disabled (0) - used as failsave to raise an error if endstop is lower than this value
endstop_max: 0                  # Optional - by default disabled (0) - used as failsave to raise an error if endstop is higher than this value
offsetadjust: 0.0               # Manual offset correction option - start with zero and optimize during print with babysteps
                                  1) If you need to lower the nozzle from -0.71 to -0.92 for example your value is -0.21.
                                  2) If you need to move more away from bed add a positive value.
                                  3) With version 0.0.5 of this plugin you can optinal use a parameter for example: AUTO_OFFSET_Z OFFSETADJUST=0.1 - this way the value
                                     from config section is ignored.

Installation:

Login to your pi by ssh. Clone the repo to your homefolder with this command:


git clone https://github.com/hawkeyexp/auto_offset_z.git

cd ~/auto_offset_z

./install.sh

For further updates you can add it to moonraker's updated manager:


[update_manager auto_offset_z]
type: git_repo
path: ~/auto_offset_z
origin: https://github.com/hawkeyexp/auto_offset_z.git
install_script: install.sh

Hints for use with an inductive probe:

in general an inductive probe should also work this way if it is able to detect the endstop pin but it is not tested and you have to ensure the probe is really detecting the endstop pin and not the bed surface which is possible really close to the pin.

sample code:

AUTO_OFFSET_Z This will use configured params from config section only - ensure your params are valid also in probe section

AUTO_OFFSET_Z OFFSEADJUST=0.1 This will ignore the offsetadjust value from config section and use the paramameter value given - this is helpfull for materials which needs a mire tight nozzle or a mor far nozzle to print correcntly - you can handle what is needed in your macros during print and for example detect material type by filenames of the printjob (cura) or additional gcode params for material in superslicer etc.

Last words:

I'm not a software developer, only a guy which is playing arround to solve his problems or needs :-) The code - i'm really sure - can be improved but it is running without problems for me now since some weeks. If you wan't to give it a try have fun but note: if something is going wrong i'm not responsible for it!