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6927c6f · Nov 4, 2024

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phantom

Phantom's body fabrication

This directory contains the necessary instructions and files for fabricating a phantom body, including materials and steps for creating both walled and wall-less channels.

For a step-by-step manufacturing and assembly instructions, please refer to the User manual located in /docs/ folder of the root directory of the repository.

Summary of the Fabrication Steps

  1. Acrylic Frame Laser Cutting

    • Laser cut the file AcrilicBoxV4.svg in acrylic and assemble the box using acrifix glue.
    • Laser cut the support_consturction_blocks.svg using wither plywood or acrylic.
  2. Prepare the Mold

    • Insert a silicone tube (6 mm inner diameter) into pre-arranged holes in the frame. You can also add a metalic rod int the tube to ensure it will stay straight.
    • Place a steel rod (6 mm diameter) for the wall-less channel. TIP: coat the steel rod with petrolum jelly for easier removal
    • Seal all the open holes with transparent tape. You can print phantom_hole_lid.stlto cover the holes of the wall-less channel.
    • Place the frame onto the suport blocs

Mold preparation

  1. Filling with Tissue-Mimicking Material

    • Prepare a tissue-mimicking silicone rubber material (EcoFlex 30, Smooth-On, USA).
    • Mix part A and B with a 1:1 ratio.
    • Degas the EcoFlex silicone for 60 seconds under a medium vacuum level (15-20 mbar) to remove any air bubbles.
    • After degassing, pour the silicone into the acrylic frame.
    • Allow the silicone to cure for 4 hours.
  2. Removing the Sacrificial parts

    • Once cured, carefully remove the steel rod from the phantom, leaving behind a cylindrical wall-less channel.
    • Remove all other sacrificial parts.
    • Insert the inlet to conect the wall-less channel to a conveyor silicon tube.

This process results in a phantom body with both walled and wall-less channels. Mold final